Six Sigma Green Belt

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About Course

Six Sigma is a disciplined and structured approach to solve problems. It is not only limited to a specific sector but it can be applicable everywhere whether it is a manufacturing setup, or it is a service sector, or it may be a process industry.

All our videos are recordings of our live training. We have intentionally kept discussion with participants in the videos to give you a feeling of the live training session.

This program is designed for,

  • Aspirants who want to enhance their career and get a pay hike
  • Professionals like in Production, Quality, Logistics, Marketing, Finance, R & D and other function
  • Students and Beginners

Benefits

  • Experienced Faculty
  • Practical examples
  • Free e-books
  • Templates for the tools
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What Will You Learn?

  • Understanding Six Sigma as a methodology
  • Creating a project charter for your project
  • Preparing SIPOC
  • Collecting data from the process
  • Checking process stability using control charts
  • Calculating process capability of your process
  • Finding root causes of the problem
  • Performing FMEA
  • Performing correlation and regression analysis
  • Validating causes
  • Identifying solutions using creative techniques
  • Prioritizing the solutions
  • Making solution implementation plan
  • Creating process management plan and control plan
  • Implementing mistake-proofing solutions
  • Making periodic audit plan
  • Project sign off and handing over

About the instructor

Course Curriculum

Overview of Six Sigma
Here in this section, we are going to learn following things, Quality and Six Sigma What is Sigma What is Six Sigma History of Quality History of Six Sigma Need to implement Six Sigma in Organization Project Identification

  • Welcome to the course and Resources
  • Company Profile
    8:01
  • Course Content
    8:45
  • Quality and Six Sigma
    5:44
  • What is Six Sigma
    3:20
  • Variation and Six Sigma
    5:46
  • Example of Six Sigma
    7:05
  • Definition of Six Sigma
    7:05
  • Applicability of Six Sigma
    7:05
  • History of Six Sigma
    6:41
  • Benefits of Six Sigma
    1:23
  • Myths about Six Sigma
    9:20
  • Current Leadership Challenges
    6:41
  • COPQ
    7:59
  • Sporadic vs Chronic Problem
    2:52
  • Phases of Six Sigma
    2:52
  • Roadmap of Six Sigma
    2:58
  • Project Identification
    5:32
  • Project Qualification
    3:01
  • Linking Organizational Goals with Six Sigma
    8:23
  • Project Prioritization
    5:31
  • Quiz on the Overview of Six Sigma

Define Phase
Here in this section, we are going to learn following things, Project Charter SIPOC VOC (Voice of Customer) CTQ (Critical to Quality) Kano Model Define Phase Tollgate Review

  • Overview of Define Phase
    0:51
  • SIPOC
    13:43
  • Introduction to Project Charter
    4:12
  • Problem Statement and Goal Statement
    7:02
  • Project Scoping
    2:26
  • Defect and Metrics
    4:37
  • Customer and Financial Impact
    7:43
  • Team Structure and Roles
    6:50
  • Timeline
    1:50
  • Project Charter Example
    8:28
  • VOC
    8:35
  • CTQ
    6:23
  • Kano Model
    14:09
  • Define Phase Tollgate Review
    1:17
  • Quiz for Define Phase

Measure Phase
Here in this section, we are going to learn following things, Process Mapping Data, Data Types, Data Collection Plan and Data Collection Tools Basic Statistics Overview of MSA (Gauge R & R) Control Charts Process Capability Yield - FTY and RTY Sigma Level Calculation Graphical tools (Histogram, Pareto Chart, Boxplot, Bar Chart, Pie Chart etc...) Measure Phase Tollgate Review

  • Minitab Software Instruction
  • Process Mapping
    6:55
  • Types of Process Mapping
    1:18
  • Detailed Process Mapping
    2:58
  • High Level Process Mapping
    1:11
  • Swimlane Diagram
    3:30
  • Spaghetti Diagram
    3:44
  • Data and its Types
    14:24
  • Data Types Vs. Statistics
    2:52
  • Data Collection Plan
    6:06
  • Data Collection Tools
    8:14
  • Basic Statistics
    5:55
  • Measurement of Central Tendency
    13:04
  • Measurement of Dispersion
    10:44
  • Recap
    7:35
  • Introduction to Minitab
    12:37
  • Minitab Project and Minitab Worksheet
    5:46
  • Menus of Minitab
    15:24
  • Descriptive Statistics using Minitab
    10:45
  • Overview of MSA
    9:57
  • Components of MSA
    7:32
  • Benefits of MSA
    1:25
  • Example of MSA
    9:06
  • Acceptable Score for MSA
    2:52
  • Introduction to Control Charts
    9:23
  • Normal Distribution
    6:12
  • Defect Vs. Defective
    3:12
  • Control Chart Selection Guideline
    10:48
  • Rules for Control Charts
    6:39
  • I-MR Chart
    10:48
  • X-bar R Chart
    9:21
  • X-bar S Chart
    0:47
  • P Chart
    6:10
  • NP Chart
    5:25
  • C Chart
    1:46
  • Process Capability
    9:04
  • Understanding CP
    6:43
  • Understanding CPK
    8:39
  • Sigma Level vs. CP/CPK
    1:02
  • Example of Process Capability
    7:00
  • Recap
    4:48
  • DPMO and Sigma Level
    10:03
  • Exercise of DPMO and Sigma Level
    5:42
  • Yield FTY and RTY
    7:41
  • Bar Chart and Cluster Bar Chart intuition
    5:35
  • Pie Chart Intuition
    1:15
  • Histogram and Boxplot Intuition
    3:26
  • Scatter Plot intuition
    2:10
  • Histogram Revisited
    5:06
  • Boxplot Revisited
    6:01
  • Boxplot vs. Histogram
    3:20
  • Bar chart in Minitab
    5:21
  • Cluster bar chart in Minitab
    4:23
  • Pareto Chart
    7:21
  • Histogram in Minitab
    4:36
  • Boxplot using Minitab
    5:40
  • Measure Phase Tollgate Review
    2:57
  • Quiz on Measure Phase

Analyze Phase
Here in this section, we are going to learn following things, Brainstorming for Cause Identification Cause and Effect Analysis Root Cause Analysis Overview of FMEA Overview of Hypothesis Testing Simple Linear Regression Cause Validation Analyze Phase Tollgate Review

  • Analyze Phase
  • Analyze Phase Overview
    0:44
  • Introduction Brainstorming
    4:24
  • Rules of Brainstorming
    3:12
  • Role of Facilitator
    3:52
  • Types of Brainstorming
    2:11
  • Free-Wheeling Brainstorming
    1:53
  • Slip Method
    3:48
  • Round Robin Method
    1:59
  • Cause and Effect Diagram
    6:04
  • Example and Benefit of C & E Diagram
    6:07
  • Root Cause Analysis
    5:31
  • Examples of Root Cause Analysis
    5:39
  • Overview of FMEA
    6:57
  • Format of FMEA
    12:10
  • Why FMEA
    3:55
  • FMEA Example
    5:42
  • Introduction to Hypothesis Testing
    17:06
  • Type I and Type II Error
    10:39
  • P-Value
    3:26
  • Parametric Test vs. Non-Parametric Test
    4:18
  • Hypothesis Selection Guideline
    4:37
  • Correlation Analysis
    11:57
  • Example of Correlation Analysis
    10:27
  • Benefits of Scatter Plot
    2:08
  • Regression Analysis understanding
    7:42
  • Types of Regression
    4:31
  • Regression Analysis using Minitab
    5:18
  • Cause Validation
    13:10
  • Analyze Phase Tollgate Review
    3:13
  • Quiz on Analyze Phase

Improve Phase
Here in this section, we are going to learn following things, Solution Identification using Creative Techniques Prioritization and Selection of Solution Cost-Benefit and Risk Analysis Piloting Full-Scale Implementation

  • Improve Phase
  • Improve Phase Overview
    2:11
  • Solutions Identification
    6:45
  • Pros and Cons of Creative Techniques
    11:11
  • Prioritization and Selection of Solution
    7:53
  • Cost Benefit and Risk Analysis
    2:51
  • Piloting
    4:47
  • Full Scale Implementation
    4:26
  • Improve Phase Tollgate Review
    1:12
  • Quiz on Improve Phase

Control Phase
Here in this section, we are going to learn following things, Control Plan & Process Management Plan Control Charts for Monitoring Mistake Proofing Standardization (SOP) Periodic Audits Training Plan Horizontal Deployment Project Closure, Success Celebration

  • Control Phase
  • Control Phase Phase Overview Part 1
    2:42
  • Control Phase Phase Overview Part 2
    2:13
  • Process Management Plan
    5:02
  • Control Plan
    5:37
  • Ownership of Ongoing Process
    1:53
  • Control Charts for Monitoring
    5:14
  • Standardization
    8:59
  • Mistake Proofing
    12:30
  • Training Plan
    6:31
  • Periodic Audits
    4:02
  • Before After Comparison
    2:13
  • Project Sign off
    1:44
  • Project Closure
    3:27
  • Control Phase Tollgate Review
    1:07
  • Quiz on Control Phase

Final Exam
Congratulations!!! You have successfully completed the Six Sigma Green Belt Course.

  • Final Exam

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